Vacaero

Manufacturers of heat treating and brazing vacuum furnaces and controls, complete hot zone and vacuum furnace retrofits, thermal spray coatings, plasma, HVOF and paint coating services.

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Archives for February 2012

Energy Optimization in the Heat-Treat Department

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Savings can be achieved by improving energy efficiency, which reduces the amount of electricity consumed. Savings can also be easily achieved by making slight changes to the timing of this consumption, thereby reducing the peak electricity demand.

Large heat-treating facilities are substantial electricity consumers. Specializing in vacuum heat treating and brazing for aerospace and other high-technology industries, VAC AERO International’s Oakville, Ontario, plant operates more than 24 vacuum, air and controlled-atmosphere furnaces. Included are three very large vacuum oil-quench furnaces, all of which result in substantial electricity consumption. Indeed, the company’s electricity costs have increased by more than 30% in recent years, thereby driving an effort to find lower-cost solutions. by Mark Passalent

Metallographic Preparation of Tool Steels

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If we are to see the true microstructure of steels, such as tool steels, we must properly prepare them. For years, the writer has often been told by people that “we just do not have the time to properly prepare the specimens – this is the best we can do.”

I would ask them how long it takes them to prepare a holder of 6 specimens. They would frequently give me times of one to two hours. They would look at me like I was crazy when I would say, “Let me show you how to prepare a holder in less than 30 minutes, and they will be perfect.” The “secret” to “perfect preparation” is first to section specimens while introducing as little damage as possible. Minimal damage takes a lot less time to remove than maximum damage! This paper presents guidelines and procedures for preparing tool steels – which can have a very wide range of hardness, and may be further complicated if the specimens are as-quenched (and, consequently, very prone to cutting and grinding damage).