Vacaero

Manufacturers of heat treating and brazing vacuum furnaces and controls, complete hot zone and vacuum furnace retrofits, thermal spray coatings, plasma, HVOF and paint coating services.

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Archives for May 2018

Vacuum Furnace Hot Zones: Metal and Carbon Configurations

May 9, 2018 by VAC AERO International

Vacuum Furnace Hot Zones: Metal and Carbon Configurations

The heart of any vacuum furnace is said to be its hot zone and if properly constructed and well maintained will help ensure that the furnace performs in an optimal manner. One of the most important aspects of the hot zone is its insulation and the choice of materials used in its construction. In this article, we will focus on the two main Hot Zone configurations namely all-metal hot zones and carbon-based hot zones.

Thermal Insulating Systems: We begin, however, with a brief discussion of the three modes of heat transfer, namely convection, radiation, and conduction. To perform properly, the hot zone insulating system must contend with all three. In simplest terms, conduction and radiation may be thought of transferring energy to the surface of the part, while conduction is responsible for the heat to penetrate into the center of the parts. Conduction or conductive heat transfer occurs by direct molecular collision. On a microscopic scale, the kinetic energy of molecules varies in direct proportion to their temperature. So, as the temperature rises the molecules increase in motion and gain kinetic energy. They then collide with cooler surface molecules, transferring their kinetic energy and hence their heat, to the part surface.

Seven (7) Very Important Tips for Improving Vacuum Performance and Operation

May 8, 2018 by VAC AERO International

Seven (7) Very Important Tips for Improving Vacuum Performance and Operation

A frequently asked question is, “How can I keep my vacuum furnace performing like it was when it was brand new?” This goes hand in hand with the question “How should I operate and maintain my vacuum furnace to maximize my investment and produce repeatable high-quality results?” In this article will provide seven (7) important tips for doing just this.

We plan to cover the following subjects:

Tip #1:     Maintaining Your Vacuum Pumps
Tip #2:     Selecting the Right Vacuum Level for the Job
Tip #3:     Avoiding Eutectic Melting
Tip #4:     Maintaining Your “O” Rings Seals
Tip #5:     Avoiding Diffusion Bonding
Tip #6:     Controlling Partial Pressure Additions
Tip #7:     Properly Supporting Your Work (Grids, Baskets & Fixtures)

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