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Archives for January 2013

Grain Size Measurement: The Saltykov Rectangle

January 10, 2013 by George Vander Voort

Grain Size Measurement: The Saltykov Rectangle

The two previous articles covered methods for measuring grain size that have been incorporated into ASTM E112 for many years. The Jeffries planimetric method was introduced into standard E2 in 1917 – Committee E-4’s first standard. Zay Jeffries was a founding member of the committee and had published several articles about the method, which he learned from his PhD advisor, Albert Sauveur, the dean of American metallographers.

This method is precise, but a bit slow for production work because the grains must be marked off as they are counted manually. The method, however, can be modified for image analysis work. The second method was the Heyn intercept method, which was developed in Germany in 1903 and was mentioned briefly in ASTM E2, but not described in detail, when published in 1917. The intercept method was later modified by John Hilliard and then by Halle Abrams. The Abrams three-circle intercept method is used in production work as the intercepts (or intersections) do not need to be marked off on a template when counted. But, the writer recently has introduced the Saltykov rectangle to E112 as it can yield accurate grain size measurements down to fewer counts per field than the other two methods. As with the Jeffries method, the Saltykov method does require marking of the grains for accurate counting, although it, too, can be used by image analysis.

Backstreaming

January 8, 2013 by VAC AERO International

Backstreaming

In simplest terms, backstreaming is the movement of pumping fluid back into the vacuum furnace chamber, that is, oil vapor molecules attempt to reverse course and move up and back toward the vacuum vessel, opposite to the direction of the desired gas flow. Backstreaming is not limited to the pumps themselves, but encompass the entire pumping system (e.g. plumbing, valves, baffles, and traps). The oil type and characteristics play a role as well. In all cases, the result of backstreaming, namely the contamination of the work chamber or workload, is totally unacceptable and often catastrophic.

Backstreaming is often due to; incorrect start-up or shutdown procedures – the far most common operator mistake as far as the writer is concerned, exceeding maximum pump throughput capacity for long periods of time and exceeding the critical discharge pressure in the foreline. Users of vacuum furnaces should be sure that the vacuum system is equipped with all the appropriate interlocks to prohibit vacuum valve cycling above specified pressures that can cause these effects to occur, which will help protect your system, especially whenever it is left unattended.

Saving Money by Maximizing Furnace Uptime Productivity

January 8, 2013 by VAC AERO International

Saving Money by Maximizing Furnace Uptime Productivity

“It was only a tiny drop of water, now and then,” lamented the homeowner. “How was I to know that all those little drops would add up to a huge water bill?” The same can be said of a heat treat furnace that is always down for this reason or that. Avoiding the hidden costs associated with equipment downtime is the key to saving money. Maximizing furnace productivity requires a proactive approach, which must continue throughout a unit’s operational lifetime. This requires careful planning and anticipation of problems. The process should begin even before the purchase of a piece of equipment by matching equipment and supplier capabilities with production and process needs. Buying good, well-built, high-quality equipment and operating and maintaining it properly will avoid most hidden costs.

For example, suppose a work center is scheduled to run for a 435-minute shift. However, the work center experiences 30 minutes of unscheduled downtime. The available time equals 435 minutes (scheduled time) minus 30 minutes (downtime), or 405 minutes. The availability is 405 minutes divided by 435 minutes or 93%. Not bad, or so you think. Now, let’s look at performance. Performance represents the speed at which the work center runs as a percentage of its designed speed. In other words, parts produced times ideal cycle time divided by available time. Continuing our example, if the available time is 405 minutes and the standard rate for the part being produced is 40 units per hour (or 1.5 minutes per unit), then the work center produces 242 total units during the shift. If the time to produce the parts (242 units times 1.5 minutes per unit) is 363 minutes, then the performance is 363 minutes divided by 405 minutes or 90%. Again, not bad, or so you think.

VAC AERO Launches the Vacuum Pump Practice Column with Howard Tring!

VAC AERO Launches the Vacuum Pump Practice Column with Howard Tring!

Oakville, Ontario, January 7, 2013 – The new column, written by vacuum pump expert Howard Tring will be published monthly and will offer helpful vacuum pumping tips and techniques to a worldwide audience of individuals using vacuum methods and vacuum equipment. The purpose of this column is to inform, educate and answer questions for commercial […]

Biography – Dan Herring

Biography – Dan Herring

Daniel H. Herring, “The Heat Treat Doctor”® is an active member of the engineering, materials and metallurgical community. His undergraduate work was done at the University of Illinois (1971) and graduate work at the Illinois Institute of Technology (1974). Credentials include a Research Associate Professorship at the Illinois Institute of Technology/Thermal Processing Technology Center and […]

Biography – Howard Tring

Biography – Howard Tring

Howard Tring is the owner of Vacuum and Low Pressure Consulting, a company that supplies vacuum pump accessories such as reconditioned inlet traps and exhaust filters and new replacement elements for exhaust filters. Vacuum and Low Pressure Consulting also offers on-site vacuum technology and oil sealed vacuum pump repair training and consulting services, customized to […]

The Oil Sealed Rotary Vacuum Pump

January 4, 2013 by VAC AERO International

The Oil Sealed Rotary Vacuum Pump

Since oil sealed mechanical vacuum pumps started to be commercially available in the 1920s there have been many companies making this type of pump. The oil flooded rotary piston vacuum pump runs at a slow rotational speed and is a heavy duty design. It has been manufactured for about 85 years.

In the early 1900s these pumps were relatively small at up to 40 cfm capacity. By the late 20s and early 30s the industrial revolution was gaining steam and the manufacturers designed larger capacity pumps to suit new applications. By the 1940s rotary piston vacuum pumps were offered in capacities up to 700 cfm. They are known for the ability to keep on running despite ingesting all sorts of contaminants. Kinney claims to have introduced the world’s first rotary pump in 1904, two years after the company was founded. The Kinney document I have just says rotary pump but I presume it was a rotary vane design as other documents say the rotary piston pump design was introduced in about 1909. In 1926 their popular model was the VSD-8811, later to be the KS-47. Current large models are called the ”KT” series.

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